Great-plains P17398E Operator Manual User Manual Page 1

FLATLINER 500OPERATORS MANUAL& PARTS LISTENGLISHP17398EFEBRUARY 2012

Flatliner500Operating Instructions101.SafetyDataR e f e r  t o  O p e r a t i n gI n s t r u c t i o n s  b e f o r eattemptingmaintenance.

Flatliner500Operating Instructions1007.PartsandAssembly

Woodbridge Road, Sleaford Lincolnshire, NG34 7EW T 01529 304654F 01529 413468E [email protected] W www.simba.co.uk

11Flatliner500Operating Instructions1.SafetyData1.3 Operational SafetyThe machine is to be put in operationonly after instruction has

Flatliner500Operating Instructions121.SafetyData1.5.1 Hitching-up the machineThere is a risk of injury when hitching/unhitching the machi

13Flatliner500Operating Instructions1.SafetyData1.5.3 During OperationEnsurethattheworkingrangeandtheareaaround the machine are clear

Flatliner500Operating Instructions141.7 Operating AreasThe operating areas include the 3 pointlinkage and depth adjustment equipmentas

15Flatliner500Operating Instructions2.3 InstallationWhen carrying out installation andmaintenance work there is a higher riskofinjury.

Flatliner500Operating Instructions162.6 Parking the machineIn order to avoid damage as a result ofmoisture,themachineshouldbeparked,i

17Flatliner500Operating Instructions3. Technical Data Flatliner 500*Itisimportanttocorrectlymatchyourimplementtoyourtractorforoptimump

Flatliner500Operating Instructions184. Adjustment/Operation1. 3PointLinkageMainframe2. AdjustableTineClamps 3. Pro-LiftTines4. Parking

19Flatliner500Operating InstructionsStandard WingP09060• Maximumsoildisturbancewithminimumdraftrequirementundernormal circum-stances.• Wi

ENG If you require a copy of this document in your native languagepleasecontactyourdealerorSimbaGreatPlains.DAN Hvisduharbrug

Flatliner500Operating Instructions204.4 Double Disc RollerThestandardDD600roller is made upofindividual Double Disc (patented) Ringseg

21Flatliner500Operating Instructions4.Adjustment/Operation4.7 OperationWiththeFlatliner500mountedonthetractorthree-pointlinkage,lowert

Flatliner500Operating Instructions22Iftherollisexertingtoomuchpressurefortheconditions,butifraisedwillcausethemachine to operate

23Flatliner500Operating Instructions4.Adjustment/Operation4.9 ChecksThe working quality depends on theadjustmentsandchecksmadepriorto

Flatliner500Operating Instructions244.Adjustment/Operation

25Flatliner500Operating Instructions5. Servicing and MaintenanceFollowthesafetyinstructionsforservicingandmaintenance.Specialistequipmentis

Flatliner500Operating Instructions265.6 Operator SupportIfyouhaveaproblem,pleasecontactyourdealer. They will endeavour to solve anypr

27Flatliner500Operating Instructions5.ServicingandMaintenance10 HoursDD Axles10 HoursScrapersL10 HoursTinesLParking StandsLBefore Each Use5

Flatliner500Operating Instructions285.ServicingandMaintenance5.9 Lubricating the MachinePlease read the section below carefullybeforelubri

29Flatliner500Operating Instructions5.ServicingandMaintenanceMeasures in case of injury through oilEyes:Shouldanyoilbesplashedintoyoureyes

3Flatliner500Operating InstructionsDeclarationofConformityDECLARATION OF CONFORMITY SimbaInternationalLimitedherebydeclarethattheSimba Grea

Flatliner500Operating Instructions307.PartsandAssembly6. Faults and Remedies6.FaultsandRemedies TroubleshootingFault Possible Cause RemedyDDr

31Flatliner500Operating Instructions7.PartsandAssembly7. Parts & AssemblyTable of contentsGeneral Assembly ...

Flatliner500Operating Instructions327.PartsandAssemblyDESCRIPTION:-© 2008ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.MACH

33Flatliner500Operating Instructions7.PartsandAssemblyAS1250FLATLINER 500 ASSEMBLY - 3mITEM PART NO DESCRIPTION QTY COMMENTS1AS1254 MAINFRAMEASS

Flatliner500Operating Instructions347.PartsandAssemblyDESCRIPTION:-© 2008ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.MACH

35Flatliner500Operating Instructions7.PartsandAssemblyAS1251FLATLINER 500 ASSEMBLY - 3.5mITEM PART NO DESCRIPTION QTY COMMENTS1AS1255 MAINFRAMEA

Flatliner500Operating Instructions367.PartsandAssemblyDESCRIPTION:-© 2008ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.MACH

37Flatliner500Operating Instructions7.PartsandAssemblyAS1252FLATLINER 500 ASSEMBLY - 3.8mITEM PART NO DESCRIPTION QTY COMMENTS1AS1256 MAINFRAMEA

Flatliner500Operating Instructions387.PartsandAssemblyDESCRIPTION:-© 2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.CAS1

39Flatliner500Operating Instructions7.PartsandAssemblyAS1253FLATLINER 500 ASSEMBLY - 4.2mITEM PART NO DESCRIPTION QTY COMMENTS1AS1257 MAINFRAMEA

Flatliner500Operating Instructions4WarrantyWARRANTYTERMS AND CONDITIONSInthiswarrantySimbaInternationalLtd.,isreferredtoas“theCompany”.1.

Flatliner500Operating Instructions407.PartsandAssemblyDESCRIPTION:-© 2008ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.MACH

41Flatliner500Operating Instructions7.PartsandAssemblyAS3472FLATLINER 500 ASSEMBLY - 4.2m HDITEM PART NO DESCRIPTION QTY COMMENTS1AS1265 DD600RO

Flatliner500Operating Instructions427.PartsandAssemblyDESCRIPTION:-© 2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.DAS1

43Flatliner500Operating Instructions7.PartsandAssemblyAS1254MAINFRAME ASSEMBLY 3.0mITEM PART NO DESCRIPTION QTY COMMENTS1AS1266 TINEASSEMBLYPRO

Flatliner500Operating Instructions447.PartsandAssemblyDESCRIPTION:-© 2008ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.MACH

45Flatliner500Operating Instructions7.PartsandAssemblyAS1255MAINFRAME ASSEMBLY 3.5mITEM PART NO DESCRIPTION QTY COMMENTS1AS1266 TINEASSEMBLYPRO

Flatliner500Operating Instructions467.PartsandAssemblyDESCRIPTION:-© 2008ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.MACH

47Flatliner500Operating Instructions7.PartsandAssemblyAS1256MAINFRAME ASSEMBLY - 3.8mITEM PART NO DESCRIPTION QTY COMMENTS1AS1266 TINEASSEMBLYP

Flatliner500Operating Instructions487.PartsandAssembly

49Flatliner500Operating Instructions7.PartsandAssembly     

5Flatliner500Operating InstructionsMachine IdenticationEntertherelevantdatainthefollowinglistuponacceptanceofthemachine:OperatingInst

Flatliner500Operating Instructions507.PartsandAssembly

51Flatliner500Operating Instructions7.PartsandAssemblyAS2127MAINFRAME ASSEMBLY 4.2m HDITEM PART NO DESCRIPTION QTY COMMENTS1AS1266 TINEASSEMBLY

Flatliner500Operating Instructions527.PartsandAssembly

53Flatliner500Operating Instructions7.PartsandAssemblyAS1266TINE ASSEMBLYFLATLINER 500ITEM PART NO DESCRIPTION QTY COMMENTS1P10486 PROLIFTTINE-

Flatliner500Operating Instructions547.PartsandAssembly

55Flatliner500Operating Instructions7.PartsandAssemblyAS3466ITEM PART NO DESCRIPTION QTY COMMENTS1AS1266 TINEASSEMBLYPROLIFT 12P00896 NUTPLAIN

Flatliner500Operating Instructions567.PartsandAssembly

57Flatliner500Operating Instructions7.PartsandAssemblyAS1270ITEM PART NO DESCRIPTION QTY COMMENTS1AS1266 TINEASSEMBLYPROLIFT 12P00896 NUTPLAIN

Flatliner500Operating Instructions587.PartsandAssembly

59Flatliner500Operating Instructions7.PartsandAssemblyAS1297DEPTH WHEEL KITFLATLINER 500ITEM PART NO DESCRIPTION QTY COMMENTS1P13251 WHEELARMCL

Flatliner500Operating Instructions6Table of contentsMachineIdentication...

Flatliner500Operating Instructions607.PartsandAssembly

61Flatliner500Operating Instructions7.PartsandAssemblyAS1577HUB ASSEMBLY 6 STUD COMPLETEITEM PART NO DESCRIPTION QTY COMMENTS1P12900 NIPPLE-GRE

Flatliner500Operating Instructions627.PartsandAssemblyDESCRIPTION:-©2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PARTNO.FROMSERIALNO.TOSERIALNO.DAS12

63Flatliner500Operating Instructions7.PartsandAssemblyAS1262DD600 ROLL ASSEMBLY 3.0mITEM PART NO DESCRIPTION QTY COMMENTS1AS0665 AXLEASSEMBLY-

Flatliner500Operating Instructions647.PartsandAssemblyDESCRIPTION:-©2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PARTNO.FROMSERIALNO.TOSERIALNO.CAS12

65Flatliner500Operating Instructions7.PartsandAssemblyAS1263ROLL ASSEMBLY DD600FLATLINER 3.5mITEM PART NO DESCRIPTION QTY COMMENTS1AS0642 AXLEAS

Flatliner500Operating Instructions667.PartsandAssemblyDESCRIPTION:-©2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PARTNO.FROMSERIALNO.TOSERIALNO.CAS12

67Flatliner500Operating Instructions7.PartsandAssemblyAS1264DD600 ROLL ASSEMBLY 3.8mITEM PART NO DESCRIPTION QTY COMMENTS1AS0684 AXLEASSEMBLY-

Flatliner500Operating Instructions687.PartsandAssemblyDESCRIPTION:-©2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PARTNO.FROMSERIALNO.TOSERIALNO.DAS12

69Flatliner500Operating Instructions7.PartsandAssemblyAS1265DD600 ROLL ASSEMBLY 4.2mITEM PART NO DESCRIPTION QTY COMMENTS1AS0773 AXLEASSEMBLY-

7Flatliner500Operating Instructions5. Servicing and Maintenance ... 255.1 Servicing...

Flatliner500Operating Instructions707.PartsandAssembly

71Flatliner500Operating Instructions7.PartsandAssemblyAS0658PILLAR ASSEMBLYDD600 + 700ITEM PART NO DESCRIPTION QTY COMMENTS1P07696 PRESSROLLPIL

Flatliner500Operating Instructions727.PartsandAssembly

73Flatliner500Operating Instructions7.PartsandAssemblyAS0664AXLE ASSEMBLY DD6005 RINGSITEM PART NO DESCRIPTION QTY COMMENTS1AS0658 PILLARASSEMBL

Flatliner500Operating Instructions747.PartsandAssembly

75Flatliner500Operating Instructions7.PartsandAssemblyAS0665AXLE ASSEMBLY DD6006 RINGSITEM PART NO DESCRIPTION QTY COMMENTS1AS0658 PILLARASSEMBL

Flatliner500Operating Instructions767.PartsandAssembly

77Flatliner500Operating Instructions7.PartsandAssemblyAS0642AXLE ASSEMBLY DD6007 RINGSITEM PART NO DESCRIPTION QTY COMMENTS1AS0658 PILLARASSEMBL

Flatliner500Operating Instructions787.PartsandAssembly

79Flatliner500Operating Instructions7.PartsandAssemblyAS0684AXLE ASSEMBLY DD6008 RINGSITEM PART NO DESCRIPTION QTY COMMENTS1AS0658 PILLARASSEMBL

Flatliner500Operating Instructions8IntroductionIntroductionForewordMake sure you have read and follow theOperatingInstructionscarefullybe

Flatliner500Operating Instructions807.PartsandAssembly

81Flatliner500Operating Instructions7.PartsandAssemblyAS0773AXLE ASSEMBLY DD6009 RINGSITEM PART NO DESCRIPTION QTY COMMENTS1AS0658 PILLARASSEMBL

Flatliner500Operating Instructions827.PartsandAssemblyDESCRIPTION:-© 2004ASSEMBLYISSUESIMBADRAWN:-DATE:-PART NO.FROM SERIAL NO. TO SERIAL NO.AAS0

83Flatliner500Operating Instructions7.PartsandAssemblyAS0949AXLE ASSEMBLY DD60010 RINGSITEM PART NO DESCRIPTION QTY COMMENTS1AS0658 PILLARASSEMB

Flatliner500Operating Instructions847.PartsandAssembly

85Flatliner500Operating Instructions7.PartsandAssemblyAS1258SCRAPED CRUMBLER ROLL 3.0mITEM PART NO DESCRIPTION QTY COMMENTS1P00053 BOLTM16x180G

Flatliner500Operating Instructions867.PartsandAssembly

87Flatliner500Operating Instructions7.PartsandAssemblyAS1259SCRAPED CRUMBLER ASSEMBLY 3.5mITEM PART NO DESCRIPTION QTY COMMENTS1P00053 BOLTM16x1

Flatliner500Operating Instructions887.PartsandAssembly

89Flatliner500Operating Instructions7.PartsandAssemblyAS1260SCRAPED CRUMBLERASSEMBLY 3.8mITEM PART NO DESCRIPTION QTY COMMENTS1P00057 BOLTM16x18

9Flatliner500Operating Instructions1.SafetyData1. Safety DataThefollowingwarningsandsafetyinstruc-tionsapplytoallsectionsoftheseOperat

Flatliner500Operating Instructions907.PartsandAssembly

91Flatliner500Operating Instructions7.PartsandAssemblyAS1261SCRAPER CRUMBLER ASSEMBLY 4.2mITEM PART NO DESCRIPTION QTY COMMENTS1P00057 BOLTM16x1

Flatliner500Operating Instructions927.PartsandAssembly

93Flatliner500Operating Instructions7.PartsandAssemblyAS3886FLATLINER 500 3.0mSTICKER LAYOUTITEM PART NO DESCRIPTION QTY COMMENTS1P05001 DECAL-

Flatliner500Operating Instructions947.PartsandAssembly

95Flatliner500Operating Instructions7.PartsandAssemblyAS3699FLATLINER 500 3.5mSTICKER LAYOUTITEM PART NO DESCRIPTION QTY COMMENTS1P05001 DECAL-

Flatliner500Operating Instructions967.PartsandAssembly

97Flatliner500Operating Instructions7.PartsandAssemblyAS3887FLATLINER 500 3.8mSTICKER LAYOUTITEM PART NO DESCRIPTION QTY COMMENTS1P05001 DECAL-

Flatliner500Operating Instructions987.PartsandAssembly

99Flatliner500Operating Instructions7.PartsandAssemblyAS3888FLATLINER 500 4.2mSTICKER LAYOUTITEM PART NO DESCRIPTION QTY COMMENTS1P05001 DECAL-