Great-plains TSF1290 Operator Manual User Manual Page 32
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- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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28 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
500-641M 05/10/2012
Ace Pump Flow Limiter (Option)
The flow limiter (Great Plains part number 829-125C) is
a hydraulic device designed to shut off the flow of
hydraulic oil when a specified flow is exceeded. On trac-
tors with LOAD SENSING (LS) Closed Center hydraulic
systems, this device limits the flow of oil to the Ace motor
and prevents failures due to misapplication.
Newer Case-IH, John Deere, New Holland, and CAT
tractors, present a great potential to turn the motors
beyond their rated speeds. Flows out of the hydraulic
valves can exceed 20 gpm while the motors are rated at
4-11 gpm. The flow limiter protects the Ace motor by
shutting off when hydraulic flows exceed the motor’s
capacity.
The flow limiter should not be used on OPEN Center or
PRESSURE COMPENSATING Closed Center hydraulic
systems. The flow limiter should not be used with a
restrictor orifice.
Flow Limiter Installation
2. Install the flow limiter in the inlet port of the Ace
motor.
3. Shut off boom and agitation valves on the sprayer to
deadhead the sprayer pump flow.
4. Adjust the flow control on the tractor to the minimum
flow setting (typically a “turtle” icon).
5. Move the hydraulic lever to the “Lower/Retract” posi-
tion.
6. Adjust the flow control on the tractor until the sprayer
system deadhead pressure is 80 psi.
Note: If the flow limiter stops the flow of oil to the motor:
6a) Move the hydraulic lever to the “Neutral” posi-
tion. This removes the oil pressure from the flow
limiter and allows it to reset.
6b) Adjust the flow control to a lower flow position.
6c) Repeat step 5 and step 6.
Setting Pump Rate
7. To determine the correct setting of the flow rate, start
out with the hydraulic flow control valve at minimum
flow for the outlets that operate the pump.
8. With water in the sprayer tank and in the pump, place
the hydraulic lever in the float position.
9. Open up the sprayer flow control valve to its maxi-
mum setting.
10. Start the tractor and engage the pump by placing the
hydraulic lever in the down (forward) position.
11. Once the system builds pressure, close the agitation
valve, shut off the boom section switches, and close
the throttling valves (if applicable).
12. The pump is now at dead head pressure and the
hydraulic control valve must be adjusted so that the
spray pressure reaches 80 PSI maximum on the
nozzle pressure gauge. This process should be done
with the tractor throttle set at normal operating
speed. Mark this setting on the hydraulic control
valve for future reference.
13. Open up the agitation valve and reset the throttling
valve (if applicable). See “Manual Throttle Valve”on
page 32.
Electrical Installation
Prior to first use, complete these items (or verify that they
have been completed), then make the tractor-sprayer
electrical connections (see page 24).
Lights
Refer to Figure 22
The lights and harness are standard, and pre-installed
on the sprayer, but require the common SAE J560B 7-
pin receptacle on the tractor. If your tractor doesn’t have
this connector, your dealer can assist you with the instal-
lation of one.
Figure 22
Tractor Lighting Connector
26467
- Operator Manual 1
- Table of Contents 3
- Important Safety Information 5
- Wear Protective Equipment 6
- Handle Chemicals Properly 7
- Confined Space 8
- Use A Safety Chain 8
- Keep Riders Off Machinery 8
- Use Safety Lights and Devices 8
- Check for Overhead Lines 9
- Transport Machinery Safely 9
- Shutdown and Storage 9
- Practice Safe Maintenance 10
- Prepare for Emergencies 10
- Tire Safety 10
- Safety At All Times 11
- Safety Reflectors and Decals 12
- 818-265C 13
- Daytime Reflectors 13
- 818-267C 13
- Amber Reflectors 13
- 500-641M 05/10/2012 14
- 05/10/2012 500-641M 15
- EXCESSIVE SPEED HAZARD 17
- 818-381C 20
- 818-304C 20
- Introduction 21
- Owner Assistance 22
- Preparation and Setup 23
- Hitching with Hydraulic Pump 24
- Axle Spacing 25
- Electrical Connections 26
- Connection Comment 26
- Hydraulic Hookup 27
- Tractor / PTO Shaft Hookup 28
- Leveling Sprayer 29
- Locking System Setup 31
- Hydraulic Pump Setup 31
- Electrical Installation 32
- Raven SCS 450 33
- Hydraulic Valve Control 34
- Foam Marker Control (Option) 34
- Spraying Setup 35
- Manual Throttle Valve 36
- Sprayer Calibration 37
- Operations 40
- Using Hand Wash Tank 41
- Figure 28 44
- Sprayer Tank Plumbing 44
- Operations 41 45
- Figure 29 45
- Boom Plumbing System 45
- Filling Tanks 46
- Filling the Flush Tank 47
- Filling the Main Tank 47
- Adding Chemicals 50
- Inducting Chemicals (Option) 51
- Agitation 52
- Boom Operations 53
- Operating Pump 56
- Unloading Materials 56
- Tank and Boom Flush 57
- Adjustments 61
- Axle Wheel Spacing Adjustment 62
- Break Away Spring 63
- Troubleshooting 64
- Maintenance and Lubrication 66
- Filter Maintenance 67
- Shear Bolt 68
- Pump Maintenance & Repair 69
- Elevator Slide 73
- Quad-Jet Agitators 73
- Tank Entry 74
- Lubrication 75
- Seasonally 77
- Autoboom 78
- Axles and Wheels 78
- Calibration Accessories 79
- Chemical Inductor 79
- High Volume Foam Marker 79
- Gauge Protector 80
- Hitches (Hydraulic Pump Only) 80
- Open Center Hydraulic Kit 80
- Speed Sensors 82
- Appendix 83
- Torque Values 84
- Valve Port Function 85
- 60-Foot Sections 87
- Raven G1 Autoboom Hydraulics 88
- Warranty 89
- Tire Pressure and Torque 92
- Salina, Kansas 67402-5060 USA 96
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