Great-plains TSF1290 Operator Manual User Manual

Manufacturing, Inc.www.greatplainsmfg.com© Copyright 2012 Printed 05/10/2012 500-641MOperator ManualTSF1080, TSF1090, TSF1280 & TSF129080- and 90-

6 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Practice Safe Maintenance▲ Understand procedure before do

Great Plains Manufacturing, Inc. Important Safety Information 705/10/2012 500-641MSafety At All Times▲ Thoroughly read and understand the instructions

8 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Safety Reflectors and DecalsYour sprayer comes equipped wi

Great Plains Manufacturing, Inc. Important Safety Information 905/10/2012 500-641MDaytime Reflectors818-267Ccenter section of boom, rear face of lower

10 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Danger: Rotating Driveline (PTO only)818-142Ctop of PTO

Great Plains Manufacturing, Inc. Important Safety Information 1105/10/2012 500-641MDanger: Electrocution Hazard818-367Ccenter section of boom, rear fa

12 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Warning: Negative Tongue Weight818-019Cleft side of tong

Great Plains Manufacturing, Inc. Important Safety Information 1305/10/2012 500-641MWarning: Excessive Speed818-188Cfront left side of hitch;1 totalWar

14 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Warning: Overhead Boom818-467Crear face of top inboard g

Great Plains Manufacturing, Inc. Important Safety Information 1505/10/2012 500-641MWarning: Pinch Point818-798Crear facing on center section pivot tub

16 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Caution: Tire Pressure and Torque818-381C14.9 R46 wheel

05/10/2012 500-641MGreat Plains Manufacturing, Inc. Introduction 17IntroductionGreat Plains welcomes you to its growing family of newproduct owners. Y

18 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Owner AssistanceIf you need customer service or repair p

05/10/2012 500-641MGreat Plains Manufacturing, Inc. Preparation and Setup 19Preparation and SetupBefore You StartRead and understand the owners manual

20 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Hitching with Hydraulic PumpRefer to Figure 3A hydraulic

Great Plains Manufacturing, Inc. Preparation and Setup 2105/10/2012 500-641MHitching with PTO PumpRefer to Figure 6A PTO pump sprayer has a ball hitch

22 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Electrical ConnectionsFor a new sprayer (or moving to a

Great Plains Manufacturing, Inc. Preparation and Setup 2305/10/2012 500-641MHydraulic HookupThe standard TSF1080, TSF1090, TSF1280 & TSF1290spraye

24 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Tractor / PTO Shaft HookupRotating driveline contact can

Great Plains Manufacturing, Inc. Preparation and Setup 2505/10/2012 500-641MLeveling SprayerRefer to Figure 13Check and adjust this only when hitched

05/10/2012 500-641MTable of ContentsGreat Plains Manufacturing, Inc.© Copyright 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012. All rights Reserved.Gr

26 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Frame Level AdjustmentBlock the wheels, and use a hoist

Great Plains Manufacturing, Inc. Preparation and Setup 2705/10/2012 500-641MLocking System SetupRefer to Figure 19The TSF1080, TSF1090, TSF1280 and TS

28 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Ace Pump Flow Limiter (Option)The flow limiter (Great Pla

Great Plains Manufacturing, Inc. Preparation and Setup 2905/10/2012 500-641MRaven SCS 450The Raven SCS 450 (Sprayer Control System) is stan-dard, and

30 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012The following data is needed for Raven setup:Hydraulic V

Great Plains Manufacturing, Inc. Preparation and Setup 3105/10/2012 500-641MRaven Auto-Boom (Option)This option includes a separate installation and o

32 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Manual Throttle ValveWhen the manual throttle valve is f

Great Plains Manufacturing, Inc. Preparation and Setup 3305/10/2012 500-641MSprayer CalibrationSprayer calibration prepares your sprayer for operation

34 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Rate CalibrationCurrent TSF1080, TSF1090, TSF1280 &

Great Plains Manufacturing, Inc. Preparation and Setup 3505/10/2012 500-641M5. Check the area rate. You need:the nozzle spacing (inches or cm) from th

500-641M 05/10/2012Table of ContentsTSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.© Copyright 2005, 2006, 2007, 2008, 2009,

500-641M 05/10/201236 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.OperationsGeneral Notes For Field Operation1. Lubricate

Great Plains Manufacturing, Inc. Operations 3705/10/2012 500-641MOperating ChecklistEach time the sprayer is used, check the following:Using Hand Wash

38 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Transporting1. Position your sprayer in an open area whe

Great Plains Manufacturing, Inc. Operations 3905/10/2012 500-641MValves operate by moving their handles to point at thefunction on the decal, or towar

40 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012101213141615171819303020213132223334231135Figure 28Spray

Great Plains Manufacturing, Inc. Operations 4105/10/2012 500-641MFigure 29Boom Plumbing System24459

42 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Filling TanksAlways fill the hand wash tank first.Filling

Great Plains Manufacturing, Inc. Operations 4305/10/2012 500-641MFilling the Flush TankThe rinse/flush tank fills from the bottom of the tank anduses a

44 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Adding Water to Main TankWhen filling the sprayer tank, u

Great Plains Manufacturing, Inc. Operations 4505/10/2012 500-641MMain Fill Using Supply PumpIf relying on gravity, make sure the supply tank is higher

05/10/2012 500-641MGreat Plains Manufacturing, Inc. Important Safety Information 1Important Safety InformationLook for Safety SymbolThe SAFETY ALERT S

46 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Adding ChemicalsChemicals may be added at the tank top,

Great Plains Manufacturing, Inc. Operations 4705/10/2012 500-641MInducting Chemicals (Option)Always turn pump on before opening inductor shutoff valve

48 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/201217. Secure the lid on the inductor tank.18. Turn off the

Great Plains Manufacturing, Inc. Operations 4905/10/2012 500-641MBoom Operations2007+ Sprayer HydraulicsOn newer sprayers, the hydraulics use a “live”

50 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Boom UnfoldingNegative tongue weight. Do Not unfold the

Great Plains Manufacturing, Inc. Operations 5105/10/2012 500-641M60-Foot SprayingThe TSF sprayer is capable of spraying at 60 feet as wellas 80/90 fee

52 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Operating PumpRotating drive line contact can cause deat

Great Plains Manufacturing, Inc. Operations 5305/10/2012 500-641MTank and Boom FlushThe Tank Rinse and Flush features use the fresh water inthe 100 ga

54 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012ParkingThe following list should be conducted when unhit

Great Plains Manufacturing, Inc. Operations 5505/10/2012 500-641MUnhitching with Hydraulic PumpNegative tongue weight. Do Not unhitch an unfolded spra

2 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Wear Protective EquipmentGreat Plains advises all users o

56 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Storage1. Empty solution from the tank, clean the chemic

05/10/2012 500-641MGreat Plains Manufacturing, Inc. Adjustments 57AdjustmentsThe following table summarizes the available adjust-ments. Not all are in

58 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Axle Wheel Spacing AdjustmentRefer to Figure 52Axle exte

Great Plains Manufacturing, Inc. Adjustments 5905/10/2012 500-641MBreak Away SpringRefer to Figure 53If an outer boom arm strikes an obstruction, a pa

500-641M 05/10/201260 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.TroubleshootingProblemProblemAreaSpecific Checks Solution

Great Plains Manufacturing, Inc. Troubleshooting 6105/10/2012 500-641MPressurecannotdecreasePump or elec-tric ball valveTank agitation restricted Chec

500-641M 05/10/201262 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.Maintenance and LubricationMaintenanceProper servicing a

Great Plains Manufacturing, Inc. Maintenance and Lubrication 6305/10/2012 500-641MFilter MaintenanceThere are two filters on the sprayer. One is a cani

64 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Shear BoltRefer to Figure 56Your Great Plains sprayer is

Great Plains Manufacturing, Inc. Maintenance and Lubrication 6505/10/2012 500-641MPump Maintenance & RepairThe Great Plains pump is designed for l

Great Plains Manufacturing, Inc. Important Safety Information 305/10/2012 500-641MHandle Chemicals Properly▲ Read and follow chemical manufacturer’s i

66 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Ace PumpsThe Ace pump is designed for long life and serv

Great Plains Manufacturing, Inc. Maintenance and Lubrication 6705/10/2012 500-641MAce Pump AssemblyRefer to Figure 591. Install forward internal beari

68 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Ace Belt Drive Pump Seal ReplacementRefer to Figure 151.

Great Plains Manufacturing, Inc. Maintenance and Lubrication 6905/10/2012 500-641MElevator SlideRefer to Figure 61The polyethylene slides on the eleva

70 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Tank EntryNormal use of the sprayer and routine maintena

Great Plains Manufacturing, Inc. Maintenance and Lubrication 7105/10/2012 500-641MLubricationElevator Slidepads and exposed vertical tube bearing surf

72 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012PTO Pump: (if applicable)1 zerk(located on rear gear cas

Great Plains Manufacturing, Inc. Maintenance and Lubrication 7305/10/2012 500-641MBase Pivot, Outer Fold Section2 zerks each side; 4 totalType of Lubr

500-641M 05/10/201274 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.OptionsAutoboomThe Raven G1 Autoboom system consists of:

Great Plains Manufacturing, Inc. Options 7505/10/2012 500-641MCalibration AccessoriesYour sprayer includes a nozzle calculator and samplecontainer. Ex

4 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Confined SpaceOnce used for hazardous fertilizers, or seed

76 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Gauge ProtectorThis fitting protects the control panel pr

Great Plains Manufacturing, Inc. Options 7705/10/2012 500-641MPumpsThe standard TSF1080, TSF1090, TSF1280 & TSF1290does not include a pump. Option

78 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Speed SensorsThe standard TSF1080, TSF1090, TSF1280 &

05/10/2012 500-641MGreat Plains Manufacturing, Inc. Appendix 79AppendixSpecifications and CapacitiesTSF-1080 TSF-1090 TSF-1280 TSF-1290Boom Width 60 or

80 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Torque Values946BoltSizeBolt Head IdentificationBoltSizeB

Great Plains Manufacturing, Inc. Appendix 8105/10/2012 500-641MHydraulic and Plumbing DiagramsBoom HydraulicsC13C2 C1C3C4C5C6C7C8C9C14PTC1C8C3C9C2C4C6

82 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Standard Closed Center Pin AssignmentsSwitch No. Boot Co

Great Plains Manufacturing, Inc. Appendix 8305/10/2012 500-641MManifold-Boom Assignments27306LRCENTERINNERINNEROUTEROUTER60-Foot Sections

84 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012Raven G1 Autoboom Hydraulics27305

Great Plains Manufacturing, Inc. Appendix 8505/10/2012 500-641MWarrantyGreat Plains Manufacturing, Incorporated warrants to the original pur-chaser th

Great Plains Manufacturing, Inc. Important Safety Information 505/10/2012 500-641MCheck for Overhead LinesSprayer booms contacting overhead electrical

86 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012

05/10/2012 500-641MGreat Plains Manufacturing, Inc. 87IndexNumerics100 feet ... 361000 Gallon ...

88 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012containers, chemical ... 46Contami

Great Plains Manufacturing, Inc. 8905/10/2012 500-641Mprotective clothing ... 36Protective Equipment ...

90 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.500-641M 05/10/2012

Great Plains Manufacturing, Inc.Corporate Office: P.O. Box 5060Salina, Kansas 67402-5060 USA