Great-plains NP4000B Operator Manual User Manual Page 4
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iv 2013+ NP4000/A/B Table of Contents Index Great Plains Manufacturing, Inc.
417-199M Table of Contents Index 2014-05-14
Liq: Field Operations (Either Pump)......................... 77
Liq: Fertilizer Operation............................................ 78
Liq: Monitor Operation (Option) ............................... 79
Suspending Application ........................................... 79
Liq: Stopping Application ......................................... 79
Field Set-Up Checklists................................................ 80
Field Operation Checklists ........................................... 82
Short-Term Parking...................................................... 84
Long-Term Storage...................................................... 84
Adjustments ............................................................... 85
Row Adjustments ......................................................... 86
Anhydrous Coulter Application Depth ...................... 86
Depth Reference Information ............................... 86
Anhydrous Coulter Castering ............................... 86
NH
3
Sealer Adjustments .......................................... 87
Sealer Down-Pressure Adjustment ...................... 87
Sealer Spacing or Setback Adjustment................ 87
Sealer Angle Adjustment...................................... 87
Terra-Tine™ Adjustments (Option).......................... 88
Vantage I Coulter Adjustments ................................ 89
Vantage I Coulter Height and Castering .............. 90
Tool Bar Height Adjustment ......................................... 91
Weight Transfer Adjustment ........................................ 92
Weight Transfer Safety Information ......................... 92
Weight Transfer System .......................................... 92
Caster Angle Adjustment ............................................. 94
Fertilizer Rates ........................................................... 95
Anhydrous Fertilizer Rate ............................................ 95
Conventional Liquid Fertilizer Rate .............................. 95
Rate Setting Steps: .................................................. 95
Determining Application Rate .................................. 95
Ground Drive:....................................................... 95
Ground Drive Rate: NP4000-1630 Standard ............... 96
NP4000-1630 Fertilizer Rate ................................... 96
NP4000-1630 JohnBlue Reference Data................. 96
Ground Drive Rate: NP4000-1630+SD Side Dress ..... 97
NP4000-1630+SD (17-Row) Fertilizer Rate............. 97
NP4000-1630+SD JohnBlue Reference Data.......... 97
Ground Drive Rate: NP4000B-1238 ............................ 98
NP4000B-1238 Fertilizer Rate ................................. 98
NP4000B-1238 JohnBlue Reference Data .............. 98
Ground Drive Rate: NP4000B-1240 ............................ 99
NP4000B-1240 Fertilizer Rate ................................. 99
NP4000B-1240 JohnBlue Reference Data .............. 99
Select and Install Orifice Plates ................................. 100
Alternate Orifice Plates ...................................... 101
Tramlines and Doubled Rows ............................ 101
Row Shutoff ........................................................... 102
Strainer Adjustment ................................................... 102
Ground Drive: Setting Relief Valve ............................ 103
Ground Drive: Set Pump Drive Range....................... 103
Ground Drive: Set Pump Rate Dial ............................ 104
Hydraulic Drive: Pump Pressure................................ 105
Flow-Based Adjustment ......................................... 105
Dead-Head Adjustment.......................................... 105
Troubleshooting .......................................................106
Maintenance and Lubrication..................................115
Avoid Trapped Anhydrous ..........................................116
Avoid Line Traps.....................................................116
Avoid Ball Traps......................................................117
System Discharge ......................................................118
Normal Discharge ...................................................118
System Blow-Out ................................................119
Loop Clearing .....................................................119
Clearing Plugged Tines ..............................................120
Clearing Plugged Application Tubes.......................120
Clearing Plugged Vapor Tubes...............................121
Hydrostatic Relief Valve Maintenance........................122
Relief Valve Inspection ...........................................122
Valve Replacement.................................................123
Replacement Log .......................................................124
Metering System Maintenance ...................................127
Material Clean-Out (Liquid) ........................................128
Tank Clean-Out ......................................................128
Liquid Fertilizer Strainer Maintenance ........................129
Pump Maintenance and Repair ..................................130
Ace Hydraulic Pump ...............................................130
Coulter Disc Replacement..........................................130
NH
3
Coulter Spring Setting.........................................131
Hydraulic Maintenance ...............................................132
Bleeding Lift Hydraulics ..........................................132
Bleeding Fold Hydraulics ........................................133
Unfold Stop Adjustment ..........................................134
Field Fold Stop Adjustment.....................................135
Wing Leveling .............................................................136
Rear Eyebolt Adjustment............................................136
Caster Brake Adjustment............................................137
Chain Maintenance (Option).......................................138
Lubrication and Scheduled Maintenance ...................139
Options ......................................................................144
Appendix A - Reference Information ......................154
Specifications and Capacities.....................................154
Dimensions.................................................................157
Torque Values Chart ..................................................159
Tire Inflation Chart ......................................................159
Plumbing Diagrams ....................................................160
Chain Routing (Option)...............................................168
Controller System Diagrams.......................................169
Hydraulic Diagrams ....................................................172
Orifice Plate Selection, Metric ....................................175
Appendix B - Initial and Option Setup ....................176
Post-Delivery Checklist...............................................176
Lift-Assist Valve Setup................................................177
Hydraulic Pump Setup................................................178
Console Installation ....................................................179
Appendix C - Accessory Installation ......................180
Side Dress Installation................................................180
Weight Kit Installation .................................................187
Warranty ....................................................................188
Index ..........................................................................189
- Operator Manual 1
- Table of Contents 3
- Important Safety Information 5
- Look for Safety Symbol 6
- Be Aware of Signal Words 6
- Prepare for Emergencies 6
- Use Safety Chains 8
- Avoid High Pressure Fluids 8
- Minimize Radiation Exposure 8
- Keep Riders Off Machinery 8
- Use Safety Lights and Devices 9
- Tires Not a Step 9
- Transport Machinery Safely 10
- Shutdown and Storage 11
- Handle Chemicals Properly 11
- Tire Safety 12
- Practice Safe Maintenance 12
- Safety At All Times 12
- Safety Decals 13
- 818-323C 15
- 818-590C 15
- Danger: Hitch Crush 15
- 848-801C 20
- 848-539C 21
- Introduction 22
- Using This Manual 23
- Owner Assistance 24
- Application Overview 25
- A35 A39 A40 26
- Figure 5 32
- Figure 6 33
- Nutri-Pro 37
- Rear Hitch (Option) 37
- Figure 7 38
- Trailing Nurse Tank Hitch 38
- Preparation and Setup 39
- NP4000A: Get Expert Advice 40
- Pre-Application Setup 40
- 2-Point Hitching 41
- Hydraulic Hose Hookup 45
- Date Code 46
- Motor Model (206N) 46
- Inlet Port 46
- Outlet Port 46
- Leveling Applicator 47
- Wash Water (NP4000A) 51
- Sealer Setup (NP4000A) 51
- Operating Instructions 52
- Fold/Lift Circuit 53
- FOLD / FIELD Switch 53
- Applicator Locks 54
- Raising/Lowering Applicator 55
- Unfolding and Folding 60
- Transport 63
- Final Applicator Setup 64
- Operations 65
- : Pass Planning 70
- Liquid Operations 78
- Liq: Hydraulic Drive Start-Up 81
- Liq: Pauses and Turns 81
- Suspending Application 83
- Liq: Stopping Application 83
- Field Set-Up Checklists 84
- Checklist (Cart Hitched) 85
- Plumbing Checklist Page 85
- Field Operation Checklists 86
- Short-Term Parking 88
- Long-Term Storage 88
- Adjustments 89
- Row Adjustments 90
- Handle Slot Down-Pressure 91
- Tool Bar Height Adjustment 95
- Weight Transfer Adjustment 96
- NUTRI-PRO 97
- Caster Angle Adjustment 98
- Fertilizer Rates 99
- NP4000-1630 Fertilizer Rate 100
- NP4000B-1238 Fertilizer Rate 102
- NP4000B-1240 Fertilizer Rate 103
- Strainer Adjustment 106
- Flow-Based Adjustment 109
- Dead-Head Adjustment 109
- Troubleshooting 110
- FOLD / FIELD Troubleshooting 111
- Maintenance and Lubrication 119
- Avoid Trapped Anhydrous 120
- Avoid Ball Traps 121
- System Discharge 122
- Clearing Plugged Tines 124
- Valve Replacement 127
- Replacement Log 128
- Refrigerant Line 129
- Row Delivery Tubing 130
- Row Vapor Tubing 130
- Metering System Maintenance 131
- Material Clean-Out (Liquid) 132
- Pump Maintenance and Repair 134
- Coulter Disc Replacement 134
- Coulter Spring Setting 135
- Hydraulic Maintenance 136
- Bleeding Fold Hydraulics 137
- Wing Leveling 140
- Rear Eyebolt Adjustment 140
- Caster Brake Adjustment 141
- Chain Maintenance (Option) 142
- Inner Wing Pivots 143
- Outer Wing Pivots 143
- Caster Pivots 143
- Lift- Assist Parallel Arms 144
- Fertilizer Pump Crankshaft 145
- Tire Pressures 145
- As Required 146
- Seasonal 146
- Sub-frame and Tank Selection 148
- Category II Hitch Pin Kit 148
- Rear Hitches 149
- Nurse Tank Light Harness 150
- Row Cleaners 150
- Terra-Tine™ Row Cleaners 150
- Coulters, Blades and Tines 151
- Vantage I Attachment Kits 152
- Coulter Nozzles 152
- Speed Sensor Cable 153
- Speed Sensor 153
- Manifolds and Accessories 154
- Liquid Fertilizer Pumps 155
- Side Dress Extensions 156
- Weight Kit 157
- Specifications and Capacities 158
- Dimensions 161
- Torque Values Chart 163
- Tire Inflation Chart 163
- Plumbing Diagrams 164
- Chain Routing (Option) 172
- Controller System Diagrams 173
- GP: 823-422C 174
- Hydraulic Pump Controller 175
- Hydraulic Diagrams 176
- Pump Hydraulics (Option) 179
- Component Replacement Dates 180
- Post-Delivery Checklist 180
- Lift-Assist Valve Setup 181
- Hydraulic Pump Setup 182
- Console Installation 183
- Side Dress Installation 184
- Refer to Figure 103 186
- 803-027C NUT HEX 3/4-10 PLT 188
- 990-259R EVA TUBING 3/8 ID 189
- Weight Kit Installation 191
- Warranty 192
- Table of Contents Index 199
- Salina, Kansas 67402-5060 USA 200
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