Great-plains NP4000B Operator Manual User Manual Page 189
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix C - Accessory Installation 185
2014-05-14 Table of Contents Index 417-199M
Add NH
3
Divider Port
Refer to Figure 109
15. Wear PPE
a
. Verify that the system has been
discharged (see “System Discharge” on page 118).
16. Locate the flow divider for the left wing.
Verify that the pressure gauge is reading zero.
17. Select one new:
830-406C AD 1/4MNPT X 3/8 HB SS
18. Choose any plug on the divider. Position yourself
up-wind of the plug. Begin to slowly unscrew the
plug, watching for signs of pressure or residual
ammonia bleed-off. If any ammonia is detected, wait
for it to bleed off before continuing.
19. Replace the plug with the adaptor . Use pipe
sealant when installing a replacement port fitting.
Use only pipe sealant specified for use with
anhydrous ammonia, such as RectorSeal No. 5. Do
not use tape.
Cut New Tubing
Connect Side Dress Tubing
Refer to Figure 110 and Figure 109
20. Disconnect the delivery tubing at row 1, the
existing left-most row. Release any coiled-up length
from ties at the row. Make sure that there is enough
slack for a tube of this length to reach the side dress
row. If not, have your dealer contact the factory.
21. Release the remaining length of row 1 tubing all the
way back to the section divider . Do not
disconnect it from the divider.
Measure the length of this tubing from divider
port to row end cut. Re-route and reconnect it to
row 1. Do not re-tie until step 25.
22. Select one new:
990-259R EVA TUBING 3/8 ID
Cut this tubing to the length measured at step 21.
23. Select two new:
800-400C HOSE CLAMP NO.10 .593 ID SS
Slide one over each end of the new tubing.
24. Connect the new tubing to the adaptor
installed in step 19. Route the tubing along the rear
tool bar, passing through the pin axis at the wing
hinge. Coil up excess behind or around
b
the tool bar.
Connect the wing end to the coulter tine. Secure
both ends with clamps .
25. Secure all tubing with ties provided.
26. Note change in swath for rate setting.
a. PPE: Personal Protective Equipment
b. Avoid tight bends and kinks if wrapping around the tool bar. Make coils nearly circular.
Figure 109
Install Side Dress Divider Port
34982
A38
A44
A43
A42
A45
33
Suffocation, Blinding, Burning, Freezing, Disabling and
Disfigurement Hazards:
Do not perform this installation without PPE or without
verifying system discharge. This installation requires opening
a flow divider port to the atmosphere. This system segment
could contain liquid anhydrous ammonia (NH
3
). It would
overwhelm your PPE
a
and could be fatal.
A38
A42
A43
A44
A43
1
Figure 110
Install Side Dress Tubing
34983
A45
1
A38
A43
A45
33
A45 A43
33
- Operator Manual 1
- Table of Contents 3
- Important Safety Information 5
- Look for Safety Symbol 6
- Be Aware of Signal Words 6
- Prepare for Emergencies 6
- Use Safety Chains 8
- Avoid High Pressure Fluids 8
- Minimize Radiation Exposure 8
- Keep Riders Off Machinery 8
- Use Safety Lights and Devices 9
- Tires Not a Step 9
- Transport Machinery Safely 10
- Shutdown and Storage 11
- Handle Chemicals Properly 11
- Tire Safety 12
- Practice Safe Maintenance 12
- Safety At All Times 12
- Safety Decals 13
- 818-323C 15
- 818-590C 15
- Danger: Hitch Crush 15
- 848-801C 20
- 848-539C 21
- Introduction 22
- Using This Manual 23
- Owner Assistance 24
- Application Overview 25
- A35 A39 A40 26
- Figure 5 32
- Figure 6 33
- Nutri-Pro 37
- Rear Hitch (Option) 37
- Figure 7 38
- Trailing Nurse Tank Hitch 38
- Preparation and Setup 39
- NP4000A: Get Expert Advice 40
- Pre-Application Setup 40
- 2-Point Hitching 41
- Hydraulic Hose Hookup 45
- Date Code 46
- Motor Model (206N) 46
- Inlet Port 46
- Outlet Port 46
- Leveling Applicator 47
- Wash Water (NP4000A) 51
- Sealer Setup (NP4000A) 51
- Operating Instructions 52
- Fold/Lift Circuit 53
- FOLD / FIELD Switch 53
- Applicator Locks 54
- Raising/Lowering Applicator 55
- Unfolding and Folding 60
- Transport 63
- Final Applicator Setup 64
- Operations 65
- : Pass Planning 70
- Liquid Operations 78
- Liq: Hydraulic Drive Start-Up 81
- Liq: Pauses and Turns 81
- Suspending Application 83
- Liq: Stopping Application 83
- Field Set-Up Checklists 84
- Checklist (Cart Hitched) 85
- Plumbing Checklist Page 85
- Field Operation Checklists 86
- Short-Term Parking 88
- Long-Term Storage 88
- Adjustments 89
- Row Adjustments 90
- Handle Slot Down-Pressure 91
- Tool Bar Height Adjustment 95
- Weight Transfer Adjustment 96
- NUTRI-PRO 97
- Caster Angle Adjustment 98
- Fertilizer Rates 99
- NP4000-1630 Fertilizer Rate 100
- NP4000B-1238 Fertilizer Rate 102
- NP4000B-1240 Fertilizer Rate 103
- Strainer Adjustment 106
- Flow-Based Adjustment 109
- Dead-Head Adjustment 109
- Troubleshooting 110
- FOLD / FIELD Troubleshooting 111
- Maintenance and Lubrication 119
- Avoid Trapped Anhydrous 120
- Avoid Ball Traps 121
- System Discharge 122
- Clearing Plugged Tines 124
- Valve Replacement 127
- Replacement Log 128
- Refrigerant Line 129
- Row Delivery Tubing 130
- Row Vapor Tubing 130
- Metering System Maintenance 131
- Material Clean-Out (Liquid) 132
- Pump Maintenance and Repair 134
- Coulter Disc Replacement 134
- Coulter Spring Setting 135
- Hydraulic Maintenance 136
- Bleeding Fold Hydraulics 137
- Wing Leveling 140
- Rear Eyebolt Adjustment 140
- Caster Brake Adjustment 141
- Chain Maintenance (Option) 142
- Inner Wing Pivots 143
- Outer Wing Pivots 143
- Caster Pivots 143
- Lift- Assist Parallel Arms 144
- Fertilizer Pump Crankshaft 145
- Tire Pressures 145
- As Required 146
- Seasonal 146
- Sub-frame and Tank Selection 148
- Category II Hitch Pin Kit 148
- Rear Hitches 149
- Nurse Tank Light Harness 150
- Row Cleaners 150
- Terra-Tine™ Row Cleaners 150
- Coulters, Blades and Tines 151
- Vantage I Attachment Kits 152
- Coulter Nozzles 152
- Speed Sensor Cable 153
- Speed Sensor 153
- Manifolds and Accessories 154
- Liquid Fertilizer Pumps 155
- Side Dress Extensions 156
- Weight Kit 157
- Specifications and Capacities 158
- Dimensions 161
- Torque Values Chart 163
- Tire Inflation Chart 163
- Plumbing Diagrams 164
- Chain Routing (Option) 172
- Controller System Diagrams 173
- GP: 823-422C 174
- Hydraulic Pump Controller 175
- Hydraulic Diagrams 176
- Pump Hydraulics (Option) 179
- Component Replacement Dates 180
- Post-Delivery Checklist 180
- Lift-Assist Valve Setup 181
- Hydraulic Pump Setup 182
- Console Installation 183
- Side Dress Installation 184
- Refer to Figure 103 186
- 803-027C NUT HEX 3/4-10 PLT 188
- 990-259R EVA TUBING 3/8 ID 189
- Weight Kit Installation 191
- Warranty 192
- Table of Contents Index 199
- Salina, Kansas 67402-5060 USA 200
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