Great-plains NP4000B Operator Manual User Manual Page 78
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417-199M Table of Contents Index 2014-05-14
Liquid Operations
Operations for anhydrous nitrogen fertilizer begin on
page 61.
Liq: Filling On-Board Tanks
The tanks may be loaded from the quick-fill inlet, or from
the lids (page 75).
If the fertilizer solution has any tendency to settle,
sediment, gel, coagulate, precipitate or stratify, load
material immediately prior to application. The tank
system has no agitators for sustaining suspensions.
Apply fertilizer soon after material loading. Clean out
unused materials promptly. Fertilizer allowed to remain in
the tanks for an extended period can settle, resulting in
excessive or insufficient concentrations during
application. System plugging can also occur.
1. Hitch the applicator to a tractor. Filling an unhitched
applicator is not recommended, as it can increase
parking stand loads above the bearing capacity of
the soil.
2. Inspect the tanks from the lids.
3. Drain excess condensation from the tank, so that this
water does not dilute the material to be loaded. See
“Material Clean-Out (Liquid)” on page 128.
4. Flush the tank if there is other residue present.
Liq: Tank Quick-Fill
Refer to Figure 51 and Figure 6 or Figure 5 on page 29 or 28
5. Position the applicator on level ground, or tanks may
fill unevenly.
6. Connect the nurse-tank hose to the quick-fill
coupler located at the left end of the left tank.
Lock hose in place with cam-lock levers.
7. Open the discharge valve ( , not shown) of each
tank to be filled. If filling must be performed on
unlevel ground, fill one tank at a time.
8. Set the selector valve to “FILL” (handle arrow
pointing forward, toward elbow from inlet).
9. Open shut-off valve at quick-fill coupler.
10. Open any supply valve and fill tanks. Tanks are
marked with fill levels.
11. Close valve at supply, then quick-fill coupler, and
disconnect the nurse tank hose.
12. Set selector valve to OFF, or to PUMP if applying
immediately.
L17
L15
L16
L18
Figure 51
Inlet and Selector Valve
32082
Agricultural Chemical Hazards:
Observe safety precautions specified by material suppliers.
Some chemicals can cause serious burns, lung damage and
death. Avoid contact with skin or eyes. Avoid prolonged
breathing of chemical fumes. Wear respirator and other
protective equipment as required by chemical manufacturer.
Seek medical assistance immediately if accident occurs. Know
what to do in case of an accident.
System Plugging Risk:
Use only pre-mixed liquid fertilizer. Fill tanks at field,
immediately prior to application. Do not use dry mixes. Do not
leave material in tanks for extended periods.
L16
L13
L15
L17
- Operator Manual 1
- Table of Contents 3
- Important Safety Information 5
- Look for Safety Symbol 6
- Be Aware of Signal Words 6
- Prepare for Emergencies 6
- Use Safety Chains 8
- Avoid High Pressure Fluids 8
- Minimize Radiation Exposure 8
- Keep Riders Off Machinery 8
- Use Safety Lights and Devices 9
- Tires Not a Step 9
- Transport Machinery Safely 10
- Shutdown and Storage 11
- Handle Chemicals Properly 11
- Tire Safety 12
- Practice Safe Maintenance 12
- Safety At All Times 12
- Safety Decals 13
- 818-323C 15
- 818-590C 15
- Danger: Hitch Crush 15
- 848-801C 20
- 848-539C 21
- Introduction 22
- Using This Manual 23
- Owner Assistance 24
- Application Overview 25
- A35 A39 A40 26
- Figure 5 32
- Figure 6 33
- Nutri-Pro 37
- Rear Hitch (Option) 37
- Figure 7 38
- Trailing Nurse Tank Hitch 38
- Preparation and Setup 39
- NP4000A: Get Expert Advice 40
- Pre-Application Setup 40
- 2-Point Hitching 41
- Hydraulic Hose Hookup 45
- Date Code 46
- Motor Model (206N) 46
- Inlet Port 46
- Outlet Port 46
- Leveling Applicator 47
- Wash Water (NP4000A) 51
- Sealer Setup (NP4000A) 51
- Operating Instructions 52
- Fold/Lift Circuit 53
- FOLD / FIELD Switch 53
- Applicator Locks 54
- Raising/Lowering Applicator 55
- Unfolding and Folding 60
- Transport 63
- Final Applicator Setup 64
- Operations 65
- : Pass Planning 70
- Liquid Operations 78
- Liq: Hydraulic Drive Start-Up 81
- Liq: Pauses and Turns 81
- Suspending Application 83
- Liq: Stopping Application 83
- Field Set-Up Checklists 84
- Checklist (Cart Hitched) 85
- Plumbing Checklist Page 85
- Field Operation Checklists 86
- Short-Term Parking 88
- Long-Term Storage 88
- Adjustments 89
- Row Adjustments 90
- Handle Slot Down-Pressure 91
- Tool Bar Height Adjustment 95
- Weight Transfer Adjustment 96
- NUTRI-PRO 97
- Caster Angle Adjustment 98
- Fertilizer Rates 99
- NP4000-1630 Fertilizer Rate 100
- NP4000B-1238 Fertilizer Rate 102
- NP4000B-1240 Fertilizer Rate 103
- Strainer Adjustment 106
- Flow-Based Adjustment 109
- Dead-Head Adjustment 109
- Troubleshooting 110
- FOLD / FIELD Troubleshooting 111
- Maintenance and Lubrication 119
- Avoid Trapped Anhydrous 120
- Avoid Ball Traps 121
- System Discharge 122
- Clearing Plugged Tines 124
- Valve Replacement 127
- Replacement Log 128
- Refrigerant Line 129
- Row Delivery Tubing 130
- Row Vapor Tubing 130
- Metering System Maintenance 131
- Material Clean-Out (Liquid) 132
- Pump Maintenance and Repair 134
- Coulter Disc Replacement 134
- Coulter Spring Setting 135
- Hydraulic Maintenance 136
- Bleeding Fold Hydraulics 137
- Wing Leveling 140
- Rear Eyebolt Adjustment 140
- Caster Brake Adjustment 141
- Chain Maintenance (Option) 142
- Inner Wing Pivots 143
- Outer Wing Pivots 143
- Caster Pivots 143
- Lift- Assist Parallel Arms 144
- Fertilizer Pump Crankshaft 145
- Tire Pressures 145
- As Required 146
- Seasonal 146
- Sub-frame and Tank Selection 148
- Category II Hitch Pin Kit 148
- Rear Hitches 149
- Nurse Tank Light Harness 150
- Row Cleaners 150
- Terra-Tine™ Row Cleaners 150
- Coulters, Blades and Tines 151
- Vantage I Attachment Kits 152
- Coulter Nozzles 152
- Speed Sensor Cable 153
- Speed Sensor 153
- Manifolds and Accessories 154
- Liquid Fertilizer Pumps 155
- Side Dress Extensions 156
- Weight Kit 157
- Specifications and Capacities 158
- Dimensions 161
- Torque Values Chart 163
- Tire Inflation Chart 163
- Plumbing Diagrams 164
- Chain Routing (Option) 172
- Controller System Diagrams 173
- GP: 823-422C 174
- Hydraulic Pump Controller 175
- Hydraulic Diagrams 176
- Pump Hydraulics (Option) 179
- Component Replacement Dates 180
- Post-Delivery Checklist 180
- Lift-Assist Valve Setup 181
- Hydraulic Pump Setup 182
- Console Installation 183
- Side Dress Installation 184
- Refer to Figure 103 186
- 803-027C NUT HEX 3/4-10 PLT 188
- 990-259R EVA TUBING 3/8 ID 189
- Weight Kit Installation 191
- Warranty 192
- Table of Contents Index 199
- Salina, Kansas 67402-5060 USA 200
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